When you are using conveyors to move your ore, you need them to provide the best precision, reliability and performance to keep your business moving forward Using our medium and low voltage drives to control yourMine operators are challenged with moving more material on conveyors that may cover distances in the tens of kilometers and ascend steep gradients To increase overall reliability, mining companies also wantGearless conveyor drives Crushing and conveying | ABB
2012年9月19日· ABB drives in mining Medium voltage drives for reduced energy consumption and optimized process control Accelerating output and reducing productionPowerPointPräsentation — ABB AG, BL MINING Gearless Conveyor Drive for medium power Copyright 2022 ABB All rights reserved Document ID: Rev: GearlessGearless Conveyor Drive for medium power
ABB’s Mining Conveyor Control Program is a software package developed by ABB for conveyor drives control It has been designed to run directly on the control board of itsABB’s conveyor systems portfolio includes: • High power, gearless conveyor drives • Medium power, gearless conveyor drives • Conveyor control program, MCCP • DigitalControl and drive systems for mine conveying
Conveyor Drive solutions Overview Solution Control device Motor Resistor Starter Binary or liquid resistor starters WRMI (Slip Ring) GEARED Frequency Converter with MCCPvariety of conveyors and their respective geo metric configurations within the mining industry: • Conveyor drive systems • Conveyor interlocking, automation and productionMINING Belt conveyor systems portfolio Reliable operation under
ABB’s innovation, the gearless conveyor drive (GCD) for medium power is based on permanent magnet motor (PMM) technology Rated from 1 to 3 MW motor power, itHeavy duty drives for mining applications; Energy efficient AC drive system; ABB's direct torque control (DTC) to increase productivity; Heavy shock and vibration resistant layout; A space saving back to back design;Drives for crushers Crushing and conveying | ABB
At ABB, we are committed to revolutionizing industries with our highefficiency Process Performance Permanent Magnet Motors Designed with the modern demands of mining, pulp and paper, and water treatmentMost compact direct drive Robust components for mining environment — Lowspeed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine For your world, and mine Reduced maintenance and risk of failure Reduced risk of oil pollution, fire and accidents Preserve the useGearless Conveyor Drive for medium power ABB
Ensure maximum availability and reliability for longer, higher capacity conveyor systems (>10MW) using gearless conveyor drives for high power Enable gearless design for a wide range of overland conveyorsKeep your conveyors moving under any load Conveyors increase the safety and efficiency of your material transportation system When you are using conveyors to move your ore, you need them to provide the best precision, reliability and performance to keep your business moving forward Using our medium and low voltage drives to control yourConveyors Mining | ABB
ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, servicefriendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant eBook: GrindingGearless Conveyor Drive (GCD) for medium power May 11, 2017 Slide 5 • Permanent Magnet Motor for mining • >50% lower failure rate • >30% reduction of losses • The operational cost saving solution • Lowest OPEX/ lowest cost per ton Main benefits 4 flights 12 drives in total 1000kW Motors 8800tph production 10ct/ kWh for energyMINING USER CONFERENCE, 26 MAY 20 17 Gearless Conveyor
The mining and minerals industry consists of mines and processing plants using electrical and mechanical equipment for the extraction and processing of minerals It’s a global industry that is undergoing consolidation resulting in fewer, but larger, companies dominating the market These large customers see value in establishing relationshipsdiumpower gearless conveyor drives (GCDs) reduce production costs and increase competitiveness A PM motor, combined with gearless technology, also fulfills ecodesign requirements, saves energy, reduces failure rates and lowers maintenance overheads 01 Ulf Richter ABB Mining Cottbus, Germany — MOTIONMOTION Gearless drives for mediumpower belt conveyors ABB
2023年12月11日· Measurement and Analytics See all Products & Systems See all Industries & utilities For your world And mine Technologies that take us forward, from smartphones to solar panels, are built with minerals mined from the earth Mining provides the world with materials which are building blocks for modern life“The new gearless solution was installed on a highcapacity (15,000 metric tons per hour) discharge conveyor of a bucket chain excavator,” ABB reported The lowspeed synchronous electric motor is controlled by a variablespeed drive to produce a shaft rotational speed of typically 50 to 150 rpmNew conveyor drive configuration saves energy, reduces ABB
2012年9月19日· Input transformers have several functions, such as: To adjust the network supply voltage to match the converter To provide galvanic isolation between drive and supply network Reduce harmonic distortion ABB transformers are available for all ratings and primary voltages, oil or dry type2023年11月7日· ABB has been awarded a contract to install two ABB Gearless Conveyor Drives (GCDs) on the existing conveyor belt system at LKAB’s Malmberget mine in northern Sweden LKAB is running a conveyor system that carries 15 million tons of iron ore every year Image LKAB The existing conveyor belt system carries up to 15 million tons ofABB wins Gearless Conveyor Drive contract with LKAB
2020年9月28日· ABB liquidcooled MV voltagesource frequency converters, together with large synchronous motors, deliver a decrease in active and reactive power consumption This is highly energy efficient,More for mining ABB’s motors for conveyor applications are built for high levels of performance, quality and reliability in demanding conditions requirements of overland conveyors They can be connected directonline, with fluid couplings or fed via variable speed drives ABB can also provide low voltage synchronous permanentHigh voltage motors for conveyors More for mining ABB
2024年1月6日· Most compact direct drive Robust components for mining environment — Lowspeed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine For your world, and mine Reduced maintenance and risk ofReliable systems for efficient mining Complex design is a rule rather than exception in mining conveyor applications Ascent and descent angles, bulk weight and distribution, fluctuating operational conditions and many other factors mean that each application has its own unique requirements — Overland conveyor with gearless drives inControl and drive systems for mine conveying
the semimobile beltwagon and the conveyor drive station This new continuous open pit mining system will be the first of its kind in China The fully mobile inpit crusher is a new development from ThyssenKrupp, which, the company says, “will be the future for all open pit mining operations with large outputs worldwide For hard and veryFor your World, and Mine Building on decades of experience in mining project electrification and over 10 years’ experience in providing charging infrastructure for buses, trucks and cars, we are able to offer solutions that are uniquely designed to handle the requirements of the mining industry based on the latest technologiesMining electrification and infrastructure | ABB
Most compact direct drive Robust components for mining environment — Lowspeed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine For your world, and mine Reduced maintenance and risk of failure Reduced risk of oil pollution, fire and accidents Preserve the useRugged solution for full and hybridelectric working machines ABB’s Dodge® controlled start transmission (CST) drives provide maximum reliability on one of India’s longest mining conveyors Next level mining Securing the future of mining through integrated operations and advanced information technologyMining | ABB
ABB is a leader in the design and development of remote operations centers for some of the world’s largest mining companies First industrial 5G trial for remote operation in mining context was conducted at ABB Chile eg ABB has collaborated on a sustainable mine in the Amazon, where integrated electrification and conveyor automationDirect Conveyors is a customer driven company with one simple goal, make it easy to purchase your material handling solution Direct Conveyors LLC 551 Earlywood Drive Franklin, IN 46131 3173467777 3173467778 sales@directconveyors Configuration Products Catalog GalleryDirect Conveyors Home
Most compact direct drive Robust components for mining environment — Lowspeed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine For your world, and mine Reduced maintenance and risk of failure Reduced risk of oil pollution, fire and accidents Preserve the useSafe and reliable underground mining equipment, systems, infrastructure and services for all your needs ABB is the only provider of complete mine hoists, both mechanical and electrical parts, of all types including friction, single and double drum mine hoists as well as shaft equipment Our offering in mine electrification includes, amongUnderground mining solutions | ABB
CONVEYORS ABB Gearless driven conveyor updates ABB is also working on a new project with GCD for medium power based on PM motor technology Ulf Richter, Global Product Manager – Conveyor Systems told IM: "We have an order to replace the shaft mounted geared drives of existing conveyors in a European coal mine by GCD2018年12月4日· The service is called ABB Ability Conveyor Roller Inspection Services (CRIS) CRIS targets all global mining and metals companies and their conveyor installations CRIS can be offered as a standalone item or as a complement to other ABB conveyor services The service provides automated monitoring of all idlers and detectsABB Ability™ Conveyor roller inspection services
High voltage motors for conveyors More for mining ABB’s motors for conveyor applications are built for high levels of performance, quality and reliability in demanding conditions Perfect compatibility with conveyor starting requirements ABB’s motors are compatible with different starting and controlling requirements for conveyorsMost compact direct drive Robust components for mining environment — Lowspeed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine For your world, and mine Reduced maintenance and risk of failure Reduced risk of oil pollution, fire and accidents Preserve the useGearless Conveyor Drive for medium power
ABB, together with Tenova TAKRAF, a leading underground mining project in Chile, provided the underground system (comprising two conveyors of about equal length) as well as the overland conveyor boast advanced gearless drive technology ABB Ability™ solution helped the gearless drives eliminate the need for a gearbox, thereby significantlyMore for mining ABB’s motors for conveyor applications are built for high levels of performance, quality and reliability in demanding conditions requirements of overland conveyors They can be connected directonline, with fluid couplings or fed via variable speed drives ABB can also provide low voltage synchronous permanentHigh voltage motors for conveyors More for mining ABB
Load share software for conveyor drives Mining Conveyor Control MCCP December 21, 2022 Slide 4 DCU –Drive Control Unit ACS600 ACS800 ACS880 ACS1000 ACS2000 ACS6000 Conveyor drivesLoad sharing, control and monitoringLoad observer, stressfree starting and operationConveyor typical start ramps (with SShape or dwell)Mining Conveyor Control Program MCCP (English pdf Leaflet) Drive systems for all grinding applications A comprehensive portfolio for optimal results (English pdf Leaflet) Energy efficiency for the mining industry ABB process control and automation solutions for mines
MINING Gearless conveyor drive for medium power conveyors Superior performance with permanent magnet motors ABB’s gearless conveyor drive, rated from 1 to 3 MW motor power, removes the need for a gearbox, thereby lowering maintenance costs while improving overall reliability leading to greater uptime ABB’s gearless conveyor drive forVariablespeed drives for beltconveyor systems ABB – Openpit Mining, Cottbus/Germany 3 Quality criteria Introducing speed control for belt conveyors, the customer has defined precise economic and technological objectives: • power savings through a loaddependent control of the belt speed • efficiency increase451Vsd conveyor line Welzow final ABB
Four 5 megawatt (MW) gearless drives were recently commissioned and tested at the head drive station of conveyor CV02 and are now up and running It forms part of TAKRAF’s scope of supply for an underground mining project in northern Chile and the world’s most powerful belt conveyor system Source: Press releases by TENOVAReliable systems for efficient mining Complex design is a rule rather than exception in mining conveyor applications Ascent and descent angles, bulk weight and distribution, fluctuating operational conditions and many other factors mean that each application has its own unique requirements — Overland conveyor with gearless drives inControl and drive systems for mine conveying
ABB in Mining delivers complete plant electrification, Latest version expands plant operators’ ability to monitor and control safe production through direct object linking Read the press release drive system is installed onContents The machines and equipment used in mining must provide reliable, safe and efficient operation in hot, humid and dusty environments ABB’s low voltage AC drives and high efficiency motors are designed to meet motordriven application challenges found in the most hostile locations Together with extensive mining experience and a wideEnhancing efficiency in mining Safe and reliable control of motor
2020年9月28日· Posted by Daniel Gleeson on 28th September 2020 ABB, working with TAKRAF, has completed commissioning and testing of the world’s highestpowered gearless conveyor drive system at the Codelcoowned Chuquicamata copper mine in Chile ABB has provided engineering design, gearless conveyor drives (GCD), electrical equipment2023年9月20日· In fact, the ABB MCCP concept is already running on several mine sites around Australia “The feedback we’ve received has been very positive,” says Jonathan “Particularly around the longevity of the belts” Key benefits of the MCCP include: Significant reduction in belt slip Seamless high load starting Low mechanical stressThe benefits of improving motor control on mining conveyors | ABB
